Sign manufacturing, or sign fabrication, is the multi-step process of creating custom signage, from initial design to final installation. It is a collaborative effort between a business owner and a sign company to create an effective sign that clearly conveys a brand message and attracts customers. The sign manufacturing processThe typical manufacturing process involves these key stages:
- Consultation and design. The process begins by brainstorming with the client to understand their needs, target audience, and branding. The sign company's designers then create a visual draft or mockup of the sign, including graphics, text, fonts, and colors.
- Permitting and site assessment. Before fabrication begins, the sign company conducts a site survey to ensure the design is appropriate for the location and adheres to all local zoning and building codes. The company often handles the permitting process, which can be time-consuming.
- Material selection. Choosing the right materials is crucial for a sign's durability, appearance, and longevity. The best materials for an outdoor sign will differ from those for an indoor lobby sign. Common materials include:
- Metals, such as aluminum and brushed aluminum.
- Plastics, including acrylic, foam PVC (e.g., Signex), and corrugated plastic (Corflute).
- Vinyl, in either printed or cut form, for decals and wraps.
- Other materials, such as wood, composite materials, and canvas.
- Fabrication. Using a range of specialized equipment, the sign is manufactured according to the design specifications.
- Cutting: Computer numerical control (CNC) routers or laser cutters precisely cut shapes and letters from the selected materials.
- Printing: Digital printing, including flatbed UV printing, is used to apply full-color graphics and text to the sign's surface.
- Assembly: The cut pieces are assembled, welded, and painted. For illuminated signs, the lighting components are installed.
- Installation. An installation team carefully mounts the sign at the final location. For large or complex signs, heavy equipment like cranes may be necessary. For illuminated signs, electrical connections are completed and tested.
Why quality manufacturing matters
- Branding and reputation: A professionally fabricated sign conveys a sense of quality and professionalism, which is an investment in a company's brand identity and reputation.
- Durability and longevity: Using the right high-quality materials and fabrication techniques ensures the sign can withstand the elements and maintain its appearance for years.
- Visibility: Expertly manufactured signs, especially illuminated and dimensional ones, are more noticeable and can help attract customers 24/7.
- Safety: Large, complex signs must be correctly fabricated and securely installed to prevent safety hazards.
Services offered by sign manufacturersIn addition to fabrication, full-service sign manufacturers can offer a range of services:
- Design assistance
- Project management
- Permitting assistance
- Installation
- Maintenance and repair